Innovative Plastic Container

Handling Systems

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Tray Loading and Unloading

Tray Loading

Dyco offers a number of tray loading options that are highly adaptable for many different bottle-and-tray configurations. These systems will tightly nest bottles to reach the maximum bottles-per-tray capacity.

Tray Loading Systems

Fenceless Tray Loading

Automatic Tray Loading for Molded Trays

Dyco’s Tray Loading system for molded trays is fully automatic, delivering efficient and rapid loading of diverse bottle-and-tray combinations in one streamlined system. Our quick-change end-of-arm tooling ensures adaptability to various molded tray configurations and sizes.

  • Available with bottle inversion options
  • Decrease labor costs and increase throughput as compared to manual tray loading
  • Change products from the simple-to-use, recipe-driven HMI interface
Fenceless Tray Loading

Automatic Tray Loading

Automate the labor intensive parts of your operation with Dyco’s Automatic Tray Loading system – compatible with both fold flat and tab lock trays. The quick change, end-of-arm tooling and easy-to-use HMI interface makes our solution highly adaptable for many different bottle and tray configurations. The tray loader tightly nests bottles to reach the maximum bottles-per-tray capacity.

  • Fenceless or collaborative options available
  • No robot training required to changeover products, recover from E-stops, or reset the system
  • Can be built on a single base for a straight-forward installation or relocation
Single Tray Semi-Automatic Tray Loading

Semi-Automatic Tray Loading

Dyco’s Semi-Automatic Tray Loading system, compatible with tab lock trays, automates the labor intensive parts of your operation. Bottles enter the packer from a table top conveyor infeed and the packer then forms the containers into rows and, finally, into an array. The array is then pushed directly onto a tray to make the tray ready for shipment.

  • Can be built on a single base for a straight-forward installation or relocation
  • Gating mechanism maintains container array integrity
  • Includes tray-lip hold down and lead-on mechanism
High-Speed Fully-Automatic Tray Loading

High-Speed Tray Loading

Dyco’s High-Speed Tray Loading is fully-automatic and provides efficient and fast loading of multiple bottle-and-tray combinations within a single system. Our quick change, end-of-arm tooling offers adaptability to many bottle and tray configurations and sizes.

  • Change products from the simple-to-use, recipe-driven HMI interface
  • Can be built on a single base for straight-forward installation or relocation
  • Tightly nests bottles to reach maximum bottles per tray capacity